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DIY: Installing Kitchen Counter - Sink Cutout

Posted On August 31, 2007 6:38 AM By Phil in House,DIY

Since I got back from my honeymoon, it's been pretty much none stop house work (note: this is what happens when wifey teaches and has all day to think about what should be done around the house). The main item on the agenda was the installation of new laminate countertops. There were two primary concerns when installing these:

  1. Due to the custom nature of the laminate countertops we ordered, the backsplashes were not installed.
  2. Cutting out the hole for the sink
I figure I'll talk about the backsplashes later, once the countertop is finally installed, but the sink cutout was by far harder.

First, I did what every DIY person does, I Googled what I was trying to do. I saw a bunch of posts, but this one was the closest thing to showing me what I needed to do. Now, I only needed the sink part because the rest was already done at the factory, including the mitered angle of the countertop.

Well, as the post above said to do, and the directions that came with the new sink, I flipped the sink over onto the countertop to trace the outline of the sink in the location I needed (after about 30 minutes of double checking measurements). Here's what I quickly learned, pencil does not show up on the black marble-like pattern we orderred. So what to do now? I decided to trace the sink out on a piece of cardboard, like the top of the box it came in, and cut the cardboard along the traced line. Next, I measured in the 3/4" that the directions for the sink required and drew another set of lines, but I wasn't concerned with rounding the edges for this line. I then used masking tap to tape the new cardboard template in the desired place. I used about 5 or 6 strips that went over the entire width and to the underside of the countertop.

Next up, I followed the posts suggestion and lined up my 2 1/2" drill saw bit so that the 3/4" line was tangent to it. Then, I drilled through the countertop. The countertop definitely gets stuck in the saw bit, so just put a screw into it and yank it back out. Next up was cutting the countertop itself. I didn't have the room or resource to flip the countertop so I was not cutting from the backside like the article suggested. I made the cut using a 10 teeth/inch fine cut jigsaw blade. It went very smoothly and the laminate didn't rip. Coincidentally, I had to trim the backsplashes because they were too long, and cutting the way the article suggested, laminate face down, resulted in the laminate tearing.

Finally, when we get to move the countertop tomorrow, I will put a few extra pieces of scrap wood I have as cross braces in the cutout to give it extra support. Overall, it was relatively simple once I figured out to use the cardboard as a template instead of trying to trace directly on the countertop and trying to read the faint pencil lines. Just thought I'd share my experiences.

Comments

Jim Priest's Gravatar I carry a light and dark grease pencil in my toolbox for marking on odd surfaces... Works great and easy to wipe off afterwards.
# By Jim Priest | 8/31/07 11:15 AM
Phil's Gravatar @Jim: Yeah, I need to invest in some of those. I had a similar issue cutting treated wood for my shed floor (another post for another day).
# By Phil | 9/4/07 11:20 AM
Bash's Gravatar You could also cover the area with masking tape and draw the lines on that.
# By Bash | 9/6/07 3:30 PM
James's Gravatar I put in laminates in my kitchen 12 years ago and now they are scratched and bubbled in places. They were good at the time because they fit my budget back then, but now I'm looking for something that holds up better. I found a guide for choosing kitchen countertops at http://www.kitchen-counter-tops.net that helped a lot and I think I might go with soapstone, but that would pretty much eliminate the option of doing it myself since one mistake would be very costly!
# By James | 10/29/07 10:56 PM
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